Optrel Helix Pure Air 2.5 ADF Welding Helmet & e3000x

Unlike other flip up welding helmets that place the auto darkening filter on the outside, the Optrel Helix uses an internal sliding system which allows the ADF to remain inside the clear grinding visor. Not only does this protect the ADF from weld spatter and scratches, it also dramatically reduces the ongoing replacement lens costs, as only one outer protection lens is required as opposed to two on other flip up designs. When the ADF is fully retracted, it is positioned on top of the head so the welding helmet remains perfectly balanced, this is in contrast to other flip designs which cause the helmet to be front heavy which can lead to neck and head strain.         

Shadetronic ® The patented Optrel Shadetronic technology features on the entire Helix range of welding helmets. It is of critical importance that the correct shade is selected in order to provide the adequate protection when welding. Unfortunately, this process is often neglected meaning that shade levels are never adjusted, compromising performance and safety. Shadetronic sensors permanently measure the intensity of the welding arc, regulating the level of protection automatically across the entire range of shade levels from 5-12 . Optimal protection is achieved without ever needing to adjust the welding helmet. Shadetronic technology is ideal for hot start at the beginning or during the crater fill, slope out at the end of the welding process, or simply when welding with different current strengths.

Fadetronic is patented Optrel technology which manages the ADF’s changes from dark to light after the welding process has been completed. This eliminates the unpleasant afterglow associated with slope out or high-ampere applications. Eye fatigue is significantly reduced thanks to the fluid opening of the display, allowing the eyes to adapt back to light more gradually.

The Helix range has a total of 5 arc sensors – one central and four corner mounted, ensuring the auto darkening glare shield is activated and deactivated perfectly, even in the most difficult lighting conditions and positions during welding.

The unique and environmentally friendly Optrel re-charge energy concept ensures that the welding helmet remains charged and ready for use. Thanks to the latest solar technology, a rechargeable lithium-polymer battery is recharged by welding light or ambient light. In addition, the battery can also be charged directly with any USB charger via a micro-USB interface. Battery replacement is avoided and the environment is protected.

Sensitivity Function prevents the ADF lens from being prematurely activated in certain lighting environments or if a number of welders are working in close proximity. The Super High sensitivity setting can used if the welding current is extremely low preventing the ADF from activating.

The shells of the Helix range of welding helmets are compact and feature a smoke and particle repellent shape, making them suitable for overhead welding applications.

The Helix range comes fitted with Optrel IsoFit® headgear, the ultimate in wearer comfort. The IsoFit cradle is the only head band available that enables the wearer to adjust width, length, and height simultaneously, with the turn of a single rotary wheel. An ingenious cable hoist system expands and contracts to give a glove like fit, applying equal pressure at every contact point. This ensures there is no pinching, slipping, or chafing, offering unrivalled comfort and practicality.

IsoFit is the perfect companion if you have to weld for long periods of time or need to work in multiple positions and want the helmet to remain in place. Despite the headband or cradle being the interface between the helmet and the wearer, it is often overlooked by manufacturers and users alike. The Optrel IsoFit headgear system combines technology and comfort, resulting in improved productivity and safety in welding applications. Optrel IsoFit ®  can be dismantled in just a few seconds and cleaned with soap and lukewarm water to maintain hygiene.

The hard hat fitted inside Helix welding shields is an industrial safety helmet meeting EN 397 standards. The hard hat can quickly and easily be removed should it no longer be required.

The compact size and shape of Helix helmets allows the welder to work in constrained environments such as when working inside vessels, unless the oxygen content in the breathing air is too low (Europe: <17%, Australia:

<19%) or if the toxin concentration is so high and a higher protection class than TH3P is required.

For respiratory protection use in conjunction with Optrel e3000X PAPR system which has been designed to work flawlessly with Helix Pure Air welding helmet range.

Weight with industrial safety helmet: 1158 grams.

Weight without industrial safety helmet: 830 grams.

EN379 classification:  

Optical class: 1

Scattered light: 1

Homogeneity: 1

Angular dependence: 2

Shade levels

ADF retracted / clear view: shade level 1 – perfect for sanding and grinding

Non-reactive shade level: 2.5 

Manually activated shade levels: 7-12

Automatically activated shade levels: 5-12.

Hard hat conforms to EN 397 standards.

ADF outer lens & grinding visor meets EN166 Optical class 1, B = medium energy impact, 120 metres per second (268 mph).

Included as standard: Welding helmet, Optrel IsoFit® Headgear, bag, micro-USB cable, front cover lens.

Exclusive 3 Years Warranty on all Optrel Welding Helmets excluding Batteries when registered.

E3000X PAPR

Many tasks such as grinding, arc welding, routing, and sanding, produce large amounts of fine dust particles, which can cause long term respiratory illnesses. Other applications such as spraying, painting, or working with solvents can also be harmful and therefore need protecting against. When paired with the correct filter, the Optrel E3000X PAPR system is a highly effective, comfortable, and economical solution for operators working in these environments where respiratory protection is essential.

The Optrel E3000X powered air purifying respirator works by using a high-powered motor to draw air through a high efficiency filter. Clean air is supplied to the operator through a breathing tube and compatible head top from within the Optrel range. This positive pressure air delivery inside the selected headgear prevents any outside contaminants from entering, thus the wearer is protected. A major advantage of positive pressure air delivery is that it negates any face fit testing as the mask is not sealed to the face, breathing is also easier as the motor is pulling air through the filter and not the lungs. A continual flow of cooling air – up to 240 litres per minute, improves wearer comfort and increases productivity, especially during manual labour.

Unlike many PAPR systems which work to the TH2P standard, allowing 2% of particulates to enter the mask, the Optrel range of powered air purifying respirators meet the highest level of dust and particulate protection available – TH3P. This elevated protection allows just 0.2% of particulate ingress offering 10 X better filtration when compared to some other powered respirators.

During welding, an increase in ozone concentrations can cause an unpleasant odour resulting in headaches or even nausea, this can be alleviated by adding the optional Mountain Breeze odour filter or A1B1E1 combination filter.

X-tended Safety, a hard-working day is imminent, and you need to know where you stand. The new e3000X shows you the battery charge level at the touch of a button and then calibrates the air flow automatically. So, you can now get through the day safely.

Should the pre or main filter become blocked during operation, an audible alarm is sounded, and  the fan speed is reduced to the next lowest setting in order for immediate works to continue. Failure to address the saturated filter will eventually trigger a shut off device in the system.

Spark trap and Pre-filter system dramatically reduces running costs by sparing the main filter from heavy contamination.

Audible alarm alert: blocked filter and no filter inserted.

Built in flow sensor negates the need for a daily manual air flow check as with other PAPR systems on the market.    

Key features:

Protection level: TH3 (EN 12941)

Up to 18 hours of battery life.

Brushless motor.

Very high air flow and long run time rates:

Level 1: min. 170 l/min, 18 hours

Level 2: min. 210 l/min, 16 hours

Level 3: min. 240 l/min, 13 hours.

Sound level max. 70dbA

Dimensions (LxWxH) 222mm x 213mm x 92,6 mm

Weight: 1560 grams including filter, belt, and battery.

ATEX Zone 2 certified – Hazardous gas, vapour and mist.

ATEX Zone 22 certified – Hazardous dust and powders.

ATEX is an abbreviation of ATmosphere EXplosible and relates to the safety of tools and equipment that are used in environments where explosive atmospheres can occur. 

Included as Standard: PAPR system with hose, battery, TH3P R SL filter, belt, charger, parking buddy, transport bag, manual

Warranty: E3000X – 2 years from date of sales for manufacturing and material defects, 6 months warranty for battery.