BevelTools Bevel Mate®EBA 3.0 Machine
Product Overview
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Accurate radiuses on steel constructions according to EN 1090, ISO 12944, ISO 8501 or IMO PSPC are becoming more and more prevalent in the metal working industry. Preparation grade P3 requires that all edges shall be rounded with a radius of not less than 2 mm. Radius edges with a minimum 2mm radius are a necessity for good adhesion of coatings such as galvanise or paint to help protect against corrosion. The Bevel Mate® EBA 3.0 is the ideal machine to ensure maximum productivity, consistent quality, and safety with minimal vibration levels when you are needing to undertake such applications consistently or on larger structures.
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The Bevel Mate® EBA 3.0 is powered by a 1530-watt motor giving you a versatile tool that can handle even the most intense jobs. As a result, the EBA 3.0 offers increased versatility and is capable of achieving consistent perfectly radiused edges up to 8mm. When using the Version 3.0 cutter heads the machine can also be used to produce bevels on flat sheets and pipes on metals such as S235 and also S355. Bevel heads from 15° – 60° can be used to a maximum bevel depth of 12mm. The cutting depth can be set easily with the utmost precision without the need of any additional tools, once fixed the bevel length will remain constantly fixed and cannot be unintentionally adjusted during the actual process. The Bevel Mate® concept is a 50% faster and a quieter and the ideal alternative to grinding or sanding discs, with no grinding dust or burrs. The end result is a precise radius or bevel with no post-processing required.”
Increased Productivity. Bevelling or Radiuses are significantly expedited when compared with traditional methods thanks to the innovative patented design of the 3.0 cutter heads. The cutting surfaces ‘precise shape and angle enable swift and effortless metal removal. The outcome is an instant flawless smooth bevel or radius, eliminating the need for additional finishing when using the Bevel Mate® concept.
A Safer and Healthier working environment. The chip taken from the edge of the material is relatively larger and heavier which causes them to drop to the ground immediately rather than ending up in the machine or in the air as fine dust. The Bevel Mate® concept provides a reduction in sparks and adds minimum heat into the metal thus reducing the possibility of hazardous smoke or fume formation.
Minimum physical effort is required. Unlike working with cutting torches, grinding discs, sanding discs, or machines with inserts the machine and its bevel head handle the work. Thanks to its ergonomic design and light weight the Bevel Mate® concept demands minimal physical effort during operation. The machine sits effortlessly on the work piece during rounding and bevelling tasks, with the user’s primary function being only machine guidance.
The machines offer exceptional flexibility and are comfortable to hold, easy to maneuverer and provide a lightweight user experience with a weight of only 4.5kg. The Bevel Mate® concept enables rapid bevelling, rounding, and deburring of sheet metal edges and in hole diameters starting from 22mm
The Bevel Mate® concept also allows for emission free processing, the material being processed remains relatively unchanged from any additional heat input and remains free of oxidization with no sparks.
Bevel heads with long service life. Empirical figures show that between 100 to 140 meters can be achieved with just one bevel head and between 120 and 200 meters with the radius cutters when used carefully and correctly.
Consistent quality. The Bevel Mate® concept attains an unparalleled uniformed cutting pattern by maintaining constant contact with the metal. It effectively prevents discolouration as it cuts the metal without adding any additional heat and with minimal sparking. This distinctive cutting pattern sets the Bevel Mate® concept apart from other processes including machines that utilize carbide inserts.
Cutters supplied separately.
Specification:
Input: 1530 Watt
No Load Speed: 5.000 – 10.000 rpm
Available radius cutters: R2 – R3 – R4 – R5 – R6 – R8
Available bevel heads: 15°- 22,5°- 30°- 37,5°- 45°- 52,5°- 60°
Maximum bevel depth: 6mm
Minimum hole diameter for bevelling: 41mm
Minimum hole diameter for radiuses: 22mm
Weight: 4.5 kg